Pilot demo · CDU-1 · Crude Distillation · Pre-TA · OPEX containment

Maintenance Execution Agent · On Standby

Phase 0 data layer linked (tags, P&IDs, SAP, historian). Agent armed for Safe Isolation & Maintenance Execution on P-2047. Inject a critical event to run ESSA → AI: eliminate coordination noise, aggregate records, draft the SAP work order — one engineer releases.

Pilot scenario

Pre-TA · OPEX containment

Harbourside Energy & Chemicals Park

POC unit · process

CDU-1 · Crude Distillation

PILOT-01 · Safe Isolation & Maintenance Execution

Lead asset

P-2047

Crude Charge Pump

Coordination target

1 engineer + agent

vs 10–15 coordinating roles · 4–6 hours

Tag Master

ISA tags · equipment IDs

Synced

P&ID Graph

Node P-2047 resolved

Linked

Cognite CDF

Asset twin sync

Connected

PI Historian

1.2s cycle

Streaming

SAP PM / MM

HITL enforced

Ready

Reelin ID

Audit trail

Active

ESSA + AI

Eliminate · Simplify · Standardize · Aggregate · AI

PILOT-01 · Asset Management

Eliminate

Duplicate searches across WO, OEM, field notes

Simplify

One alert → one ranked procedure path

Standardize

Operator / OEM steps mapped to SAP operations

Aggregate

Tags, P&IDs, historian, records in one context

Agent drafts WO · engineer owns release

System state

Standby

Facility health

19/19 nominal

Target process

PILOT-01

Pipeline

Idle · data layer linked

Last scan

18:51:32

Digital twin · Monitoring 19 assets

Facility overview

Loading 3D twin…

Click tag in 3D or list to inspectAll assets streaming4 tags on focus asset

Facility telemetry matrix

All assets · simultaneous scan

19 streams

Tag	Unit	Primary tag	Value	Status
P-2047	CDU-1 · Crude Distillation	Vibration (DE)	2.1 mm/s RMS	Focus
P-1012	VDU · Vacuum Distillation	Vibration (DE)	1.8 mm/s RMS	OK
C-3011	FCC · Fluid Catalytic Cracking	Vibration (Axial)	3.4 mm/s RMS	OK
E-1156	CDU-1 · Heat Recovery	Tube Side ΔT	42.4 °C	OK
V-4820	CDU-1 · Distillation Control	Valve Position	62.1 %	OK
T-1105	Tank Farm · Receipt	Shell Temperature	37.8 °C	OK
PL-302	CDU-1 · Interconnect	Wall Thickness	12.5 mm	OK
C-801	CDU-1 · Primary Fractionation	Top Pressure	1.4 bar	OK
F-2201	CDU-1 · Fired Equipment	Bridgewall Temp	405.8 °C	OK
XV-3044	FCC · Safety Instrumented	Stroke Time	2.8 s	OK
P-2048	CDU-1 · Desalting	Vibration (DE)	1.9 mm/s RMS	OK
P-2049	CDU-1 · Primary Fractionation	Vibration (NDE)	2.0 mm/s RMS	OK
P-2050	CDU-1 · Product Recovery	Vibration (DE)	1.7 mm/s RMS	OK
P-2051	CDU-1 · Stripping Section	Vibration (DE)	2.3 mm/s RMS	OK
E-1157	CDU-1 · Desalting	Outlet Temp	89.1 °C	OK
E-1158	CDU-1 · Heat Recovery	Approach Temp	18.3 °C	OK
V-4821	CDU-1 · Fired Equipment	Valve Position	58.8 %	OK
V-4822	CDU-1 · Distillation Control	Valve Position	43.3 %	OK
A-1101	CDU-1 · Quality Monitoring	Sulfur Deviation	0.000 ppm	OK

Control

Harbourside Refinery Complex

Focus asset: P-2047 · inject applies to selection only

Focus equipment

Inject severity

01 · Telemetry

Focused asset · PI stream

NORM

Vibration (DE)2.1mm/s RMS

Bearing Temp (NDE)68.6°C

Discharge Pressure18.5bar

Flow Rate832.8m³/h

02 · Agent

Operadroom

POC armed · standby

Livemonitoring

POC armed — Safe Isolation & maintenance execution

Tags · P&IDs · PI · SAP linked · 19 assets · scan 0

03 · ERP

SAP PM

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Standby — PILOT-01 · data layer linked · inject event to run pipeline